{"id":269719,"date":"2021-02-25T14:43:32","date_gmt":"2021-02-25T13:43:32","guid":{"rendered":"https:\/\/www.soaptec.biz\/?page_id=269719"},"modified":"2021-04-01T16:56:42","modified_gmt":"2021-04-01T14:56:42","slug":"duplex-vacuum-plodder","status":"publish","type":"page","link":"https:\/\/www.soaptec.biz\/en\/finishing-lines\/duplex-vacuum-plodder\/","title":{"rendered":"DUPLEX VACUUM PLODDER"},"content":{"rendered":"

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Produttore di impianti di sapone<\/p>\n

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[\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.7.1″ _module_preset=”default” custom_padding=”27px||35px|||”][et_pb_row _builder_version=”4.7.7″ _module_preset=”default” max_width=”1416px” custom_padding=”17px|||||”][et_pb_column type=”4_4″ _builder_version=”4.7.1″ _module_preset=”default”][et_pb_text _builder_version=”4.9.1″ _module_preset=”default” header_font=”Teko|300|||||||” header_text_color=”#1E2D3C” header_font_size=”47px” animation_style=”zoom” sticky_enabled=”0″ header_2_font=”Teko|300|||||||” header_2_font_size=”47px” text_font=”Teko|300|||||||” text_font_size=”47px”]<\/p>\n

— DUPLEX VACUUM PLODDER —<\/span><\/p>\n

Duplex vacuum plodder for finishing lines: structure and functioning
<\/strong><\/h1>\n

 <\/p>\n

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Once the soap has been processed by refiners and roll mills, which modify its chemical structure and improve its overall quality, only then it is ready to be extruded. This task is delegated to vacuum duplex plodders.<\/p>\n

Soaptec has designed its own selection of vacuum duplex plodders, special extruders composed of two plodders mounted in tandem that allow to obtain extruded bars of soap, compact and pliant ready to be cut and shaped.<\/p>\n

Generally, the machine has a linear arrangement, but at the customer’s request it is possible to create a machine with an L-shaped layout. This is just one of the many customisations that our company offers to clients, who can count on a personalised design service for all the equipment that makes up the finishing line.<\/p>\n

The preliminary stage is equipped with a drilled plate, pelletising knives, and a refining screen. During the passage through this machine, the pellets or soap flakes – depending on whether they come from a refiner or a roll mill – are compacted and extruded back into pellet form.<\/p>\n

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\u00a0Then, the semi-finished product goes through the vacuum chamber connecting the two plodders; here the air is extracted from the soap. The level switch inside the vacuum chamber ensures that the second extruder always receives the right amount of pellets. Once the product reaches the final stage, the soap is extruded in a continuous bar through a conical head that aids compression.<\/p>\n

The vacuum chambers and conical heads of the Duplex Vacuum Plodder are heated by means of electrical components immersed in diathermic oil.<\/p>\n

In contrast, the cylinders of the refiners are constructed with a jacket in which cold water circulates.
The temperature in both cases can be regulated by a temperature control system.<\/p>\n

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Characteristics and technical specifications
<\/strong><\/h2>\n

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Soaptec offers two models of Duplex Vacuum Plodders: the first is provided with a single worm, whereas the second with twin tangential ones.<\/p>\n

The length\/diameter ratio of the cylinder is 4. All machines are manufactured in accordance with UNI, DIN, AFNOR, AGMA, and ISO standards.<\/p>\n

In order to manufacture sturdy, reliable, and safe machines, all of their parts that are in contact with the soap are made of AISI 304 stainless steel. The rest of their elements are made of coated carbon steel. The screws, on the other hand, are made of aluminium alloy G Alsi9, then polished and finished mechanically. On request, they can be produced in NI-Resist or Aisi 304.
For maximum ease of use, the extruders can be assembled in either left or right side orientation.<\/p>\n

Soaptec plodders can be supplied with automatic hydraulic lockings of the perforated die plate and conical head instead of the traditional rods.
The electrical control panel, fitted with push-buttons and inverters, is housed in a frame that supports stairs and a working platform. The components, such as the motor, are not produced internally, so clients can select their preferred brands.<\/p>\n

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Produttore di impianti di sapone — DUPLEX VACUUM PLODDER — Duplex vacuum plodder for finishing lines: structure and functioning  Once the soap has been processed by refiners and roll mills, which modify its chemical structure and improve its overall quality, only then it is ready to be extruded. This task is delegated to vacuum duplex […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":269840,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"[et_pb_section fb_built=\"1\" custom_padding_last_edited=\"on|phone\" admin_label=\"Boxy Header Module - Image 1920 x 1117 pixels\" module_class=\"header_8_f falkor\" _builder_version=\"4.7.7\" background_color=\"rgba(255,255,255,0)\" background_image=\"https:\/\/www.soaptec.biz\/wp-content\/uploads\/2021\/02\/IMG_1437-scaled.jpg\" background_enable_video_mp4=\"off\" background_video_width=\"2000px\" custom_padding=\"14vw||14vw||true|\" custom_padding_tablet=\"100px||100px|\" custom_padding_phone=\"80px||80px|\" custom_css_before=\" content: %22%22;|| display: block;|| position: absolute;|| top: 0;|| left: 0;|| width: 100%;|| height: 100%;|| background: #000000;|| opacity: 0.6;\" custom_css_after=\"content: %22%22;|| display: block;|| position: absolute;|| top: 0;|| left: 0;|| width: 100%;|| height: 100%;|| background: #000000;|| opacity: 0.2;\" collapsed=\"off\"][et_pb_row custom_padding_last_edited=\"on|tablet\" admin_label=\"Boxy Header Module\" module_class=\"lines_ba et_pb_row_fullwidth\" _builder_version=\"4.7.1\" background_size=\"initial\" background_position=\"top_left\" background_repeat=\"repeat\" width=\"89%\" width_tablet=\"80%\" width_phone=\"\" width_last_edited=\"on|desktop\" max_width=\"89%\" max_width_tablet=\"80%\" max_width_phone=\"\" max_width_last_edited=\"on|desktop\" custom_padding=\"20px|0px|20px|0px\" custom_padding_tablet=\"0px|0px|0px|0px\" custom_padding_phone=\"\" make_fullwidth=\"on\"][et_pb_column type=\"4_4\" _builder_version=\"3.25\" background_position=\"top_left\" custom_padding=\"|||\" custom_padding__hover=\"|||\"][et_pb_cta title=\"duplex sottovuoto\" admin_label=\"Make It Awesome\" _builder_version=\"4.7.7\" header_font=\"Teko|500||on|||||\" header_text_color=\"#ffffff\" header_font_size=\"77px\" header_line_height=\"1.7em\" body_font=\"Teko||||||||\" body_text_color=\"#ffffff\" body_font_size=\"60px\" body_line_height=\"170%\" use_background_color=\"off\" custom_button=\"on\" button_text_size=\"16px\" button_text_color=\"#ffffff\" button_bg_color=\"rgba(0,0,0,0)\" button_border_color=\"#ffffff\" button_border_radius=\"0px\" button_font=\"Montserrat|on||on|\" button_use_icon=\"off\" header_font_size_tablet=\"50\" header_font_size_phone=\"36\" header_font_size_last_edited=\"on|phone\" custom_css_promo_title=\"line-height: 110% !important;|| position: relative;||padding: 32px 20px;|| display: block;||margin-bottom: 24px;\" button_border_radius_hover=\"0px\" button_bg_color_hover=\"rgba(0,0,0,0.3)\" button_text_size__hover_enabled=\"off\" button_one_text_size__hover_enabled=\"off\" button_two_text_size__hover_enabled=\"off\" button_text_color__hover_enabled=\"off\" button_one_text_color__hover_enabled=\"off\" button_two_text_color__hover_enabled=\"off\" button_border_width__hover_enabled=\"off\" button_one_border_width__hover_enabled=\"off\" button_two_border_width__hover_enabled=\"off\" button_border_color__hover_enabled=\"off\" button_one_border_color__hover_enabled=\"off\" button_two_border_color__hover_enabled=\"off\" button_border_radius__hover_enabled=\"on\" button_border_radius__hover=\"0px\" button_one_border_radius__hover_enabled=\"off\" button_two_border_radius__hover_enabled=\"off\" button_letter_spacing__hover_enabled=\"off\" button_one_letter_spacing__hover_enabled=\"off\" button_two_letter_spacing__hover_enabled=\"off\" button_bg_color__hover_enabled=\"on\" button_bg_color__hover=\"rgba(0,0,0,0.3)\" button_one_bg_color__hover_enabled=\"off\" button_two_bg_color__hover_enabled=\"off\"][\/et_pb_cta][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=\"1\" _builder_version=\"4.7.1\" _module_preset=\"default\" background_color=\"#e2e2e2\" custom_padding=\"0px||15px|||\"][et_pb_row column_structure=\"2_3,1_3\" _builder_version=\"4.7.1\" _module_preset=\"default\" max_width=\"1389px\" custom_padding=\"||0px|||\"][et_pb_column type=\"2_3\" _builder_version=\"4.7.1\" _module_preset=\"default\"][et_pb_text _builder_version=\"4.7.1\" _module_preset=\"default\" text_font=\"Teko|300||on|||||\" text_text_color=\"#1E2D3C\" text_font_size=\"44px\"]

Produttore di impianti di sapone<\/p>[\/et_pb_text][\/et_pb_column][et_pb_column type=\"1_3\" _builder_version=\"4.7.1\" _module_preset=\"default\"][et_pb_button button_url=\"#\" button_text=\"contattaci\" button_alignment=\"right\" admin_label=\"The Loser Button - Freddie\" module_class=\"freddie_button_the_loser\" _builder_version=\"4.7.7\" custom_button=\"on\" button_text_size=\"26px\" button_text_color=\"#1E2D3C\" button_bg_color=\"rgba(0,0,0,0)\" button_border_width=\"2px\" button_border_color=\"#000000\" button_border_radius=\"0px\" button_font=\"Teko|||on|||||\" button_icon_placement=\"left\" button_on_hover=\"off\" custom_margin=\"-17px||0px|||\" custom_padding=\"0px|26px|0px|26px|true|false\" z_index_tablet=\"500\" custom_css_before=\"content: %22%22 !important;||display: block !important;||position: absolute;|| z-index: -1;|| top: 0;|| left: 0;|| width: 0;|| height: 100%;|| background: #1E2D3C;|| transition: width .4s cubic-bezier(1,0,0,1);|| margin-left: 0 !important;\" custom_css_main_element=\" letter-spacing: 0.3px;\" saved_tabs=\"all\" button_text_color__hover_enabled=\"on\" button_text_color__hover=\"#ffffff\"]

\r\n<\/p>[\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=\"1\" _builder_version=\"4.7.1\" _module_preset=\"default\" custom_padding=\"27px||35px|||\"][et_pb_row _builder_version=\"4.7.7\" _module_preset=\"default\" max_width=\"1416px\" custom_padding=\"17px|||||\"][et_pb_column type=\"4_4\" _builder_version=\"4.7.1\" _module_preset=\"default\"][et_pb_text _builder_version=\"4.7.7\" _module_preset=\"default\" header_font=\"Teko|300|||||||\" header_text_color=\"#1E2D3C\" header_font_size=\"47px\" animation_style=\"zoom\"]

--- DUPLEX SOTTOVUOTO ---<\/span><\/h1>\r\n

Duplex Sottovuoto per linee di finitura: struttura e funzionamento
<\/strong><\/h1>\r\n

\u00a0<\/p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=\"1_2,1_2\" _builder_version=\"4.7.1\" _module_preset=\"default\" width=\"86%\" max_width=\"1256px\"][et_pb_column type=\"1_2\" _builder_version=\"4.7.1\" _module_preset=\"default\"][et_pb_text _builder_version=\"4.7.7\" _module_preset=\"default\" text_font=\"Montserrat||||||||\" text_orientation=\"justified\" animation_style=\"zoom\"]Una volta che il sapone \u00e8 stato lavorato da trafile raffinatrici e laminatrici, che ne modificano la struttura chimica migliorandone la qualit\u00e0 generale, il sapone \u00e8 pronto per essere estruso. Questo compito \u00e8 delegato alle trafile duplex sottovuoto.\r\n\r\nSoaptec ha progettato la sua gamma di trafile Duplex Sottovuoto, uno speciale estrusore composto da due plodder montati in tandem che permette di ottenere barre estruse di sapone, compatte e plastiche pronte per essere tagliate e sagomate. Generalmente, il macchinario ha una conformazione lineare, ma su richiesta del cliente \u00e8 possibile creare una macchina con disposizione ad L. Questa \u00e8 solo una delle tante personalizzazioni che la nostra azienda offre ai committenti, che possono contare su un servizio di progettazione totale di tutte le attrezzature che compongono la linea di finitura.\r\n Lo stadio preliminare \u00e8 dotato di piastra forata, di lame per la pellettizzazione e filtro di raffinazione. Durante il passaggio in questa macchina, i pellet o scaglie di sapone, a seconda se arrivano da una trafila raffinatrice o da una laminatrice, vengono compattati ed estrusi di nuovo sotto forma di pellet. [\/et_pb_text][\/et_pb_column][et_pb_column type=\"1_2\" _builder_version=\"4.7.1\" _module_preset=\"default\"][et_pb_text _builder_version=\"4.7.7\" _module_preset=\"default\" text_font=\"Montserrat||||||||\" text_orientation=\"justified\" animation_style=\"zoom\"]

Dopodich\u00e9, il semilavorato passa attraverso la camera a vuoto che collega i due plodder, all'interno della quale l'aria viene estratta dal sapone. L'interruttore di livello posto all'interno della camera a vuoto garantisce che il secondo estrusore riceva sempre il giusto apporto di pellet. Una volta che il prodotto raggiunge lo stadio finale, il sapone viene estruso in una barra continua attraverso una testa conica che ne favorisce la compressione.<\/p>\r\n

Le camere sottovuoto e le teste coniche della trafila Duplex Sottovuoto sono riscaldati per mezzo di componenti elettrici immersi in olio diatermico.
Al contrario, i cilindri delle trafile vengono costruiti con una camicia all'interno delle quali circola acqua fredda.<\/p>\r\n


La temperatura in entrambi i casi pu\u00f2 essere regolata attraverso un sistema di termoregolazione.<\/p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=\"1\" specialty=\"on\" _builder_version=\"4.7.7\" _module_preset=\"default\" background_color=\"#f4f4f4\" inner_max_width=\"1300px\" custom_padding=\"0px|||||\"][et_pb_column type=\"1_2\" _builder_version=\"3.25\" custom_padding=\"|||\" custom_padding__hover=\"|||\"][et_pb_image src=\"https:\/\/www.soaptec.biz\/wp-content\/uploads\/2021\/02\/duplex.png\" title_text=\"duplex\" _builder_version=\"4.9.0\" _module_preset=\"default\" width=\"100%\" module_alignment=\"center\" animation_style=\"zoom\" hover_enabled=\"0\" sticky_enabled=\"0\" custom_padding=\"0px|||||\" custom_margin=\"-16px|||||\"][\/et_pb_image][\/et_pb_column][et_pb_column type=\"1_2\" specialty_columns=\"2\" _builder_version=\"3.25\" custom_padding=\"|||\" custom_padding__hover=\"|||\"][et_pb_row_inner _builder_version=\"4.7.1\" _module_preset=\"default\" custom_padding=\"||19px|||\"][et_pb_column_inner saved_specialty_column_type=\"1_2\" _builder_version=\"4.7.1\" _module_preset=\"default\"][et_pb_text _builder_version=\"4.7.7\" _module_preset=\"default\" text_font=\"Teko||||||||\" text_font_size=\"31px\" header_font=\"Teko|300|||||||\" header_text_color=\"#1E2D3C\" header_font_size=\"47px\" header_2_font_size=\"37px\" custom_margin=\"-22px|||||\" animation_style=\"slide\" animation_direction=\"right\" custom_padding=\"49px|||||\"]

Qualit\u00e0 e specifiche tecniche\r\n\r\n\r\n<\/strong><\/h2>[\/et_pb_text][et_pb_divider color=\"#e02b20\" divider_weight=\"5px\" _builder_version=\"4.7.1\" _module_preset=\"default\" width=\"8%\" animation_style=\"slide\"][\/et_pb_divider][et_pb_text _builder_version=\"4.7.7\" _module_preset=\"default\" text_font=\"Montserrat||||||||\" text_orientation=\"justified\" custom_margin=\"-37px||27px|||\" animation_style=\"slide\" animation_direction=\"right\"]Soaptec propone due modelli di plodder Duplex Sottovuoto: il primo a coclea singola ed il secondo a doppia coclea tangenziale. \r\nIl rapporto lunghezza\/diametro del cilindro \u00e8 pari a quattro. Tutte le macchine sono prodotte nel rispetto delle norme UNI, DIN, AFNOR, AGMA ed ISO.\r\n\r\nPer fabbricare macchinari robusti, affidabili e sicuri, tutte le parti di questo tipo di macchine a contatto con il sapone sono realizzate in acciaio inox AISI 304. Il resto degli elementi \u00e8 costruito con acciaio al carbonio rivestito. Le viti, invece, sono costruite in lega di alluminio G Alsi9, poi lucidate e rifinite meccanicamente. Su richiesta possono essere prodotte in NI-Resist o Aisi 304.\r\n\r\nPer garantire massima comodit\u00e0 d\u2019uso, gli estrusori possono essere assemblati con orientamento destro o sinistro.\r\n\r\nGli estrusori realizzati da Soaptec possono essere forniti con bloccaggio idraulico automatico della piastra forata e della testa conica al posto delle tradizionali chiusure manuali con tiranti e dadi. \r\n\r\nIl quadro elettrico di comando, completo di pulsanti e inverter, \u00e8 inserito in un telaio che supporta scale e piattaforma di lavoro. Le marche dei componenti non prodotti internamente, come il motore, possono essere selezionati dal cliente.[\/et_pb_text][\/et_pb_column_inner][\/et_pb_row_inner][\/et_pb_column][\/et_pb_section]","_et_gb_content_width":"","footnotes":""},"class_list":["post-269719","page","type-page","status-publish","hentry"],"yoast_head":"\nDuplex vacuum producer for finishing lines | Soaptec<\/title>\n<meta name=\"description\" content=\"Soaptec is a manufacturer of vacuum duplexes for finishing lines. 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